SIM

Beedy Engineer

WWTP Design & Simulation · MBR · CAS
SIM TIME 00:00:00 · SPEED 60× · DAY 1
[ EQUALIZATION + SCREENING ] [ AEROBIC BIOREACTOR ] [ SiC MEMBRANE FILTRATION ] [ SECONDARY CLARIFIER ] [ DISINFECTION + DISCHARGE ] RAW SEWAGE FROM LIFT STN SC-1 2mm SCREEN 100 GPM MAX SB-1 SOLIDS BAG EQ-1 EQ TANK 1 · 70 m³ BL-2 EQ-2 EQ TANK 2 · 70 m³ BL-3 PT-1 BR-1 · AERATION 70 m³ · MLSS TARGET 8-12 g/L · DO 2-3 mg/L BL-1 14.8 kW AIR SCOUR DP-1 ALUM DP-2 NaOH CMP-8400 A-FOAM MLSS 0 DO 2.0 mg/L T 15°C · pH 7.2 MBR-1 · MBR TRAIN 1 4.8 m³ · MLSS 12-15 g/L SiC-A SiC-B BL-4 AIR SCOUR P-1900-1 FEED P-2000-1 PERMEATE P-2300-1 RAS/WAS TMP-1 2.0 psi MLSS-1 — mg/L MBR-2 · MBR TRAIN 2 4.8 m³ · MLSS 12-15 g/L SiC-A SiC-B BL-5 AIR SCOUR P-1900-2 FEED P-2000-2 PERMEATE P-2300-2 RAS/WAS TMP-2 2.0 psi MLSS-2 — mg/L CL-1 · CLARIFIER SOR 16-32 m³/m²·d · SVI 80-150 mL/g SCRAPER BRIDGE SLUDGE BLANKET WEIR P-CL RAS/WAS SURFACE AREA DIAM SLR CLARIFIED RAS WAS RAS-1 RAS-2 TK-2800 EFFLUENT · 1.5 m³ P-2800 UV-1/2901 UV DISINFECTION · 2×110W FINAL EFFLUENT TK-3700 SLUDGE · 70 m³ TK-3710 SLUDGE · 70 m³ WAS-1 WAS-2 FV-2300-1 RAS FV-2300-2 RAS

Plant · Live Simulation

ASM1 biokinetics · 20-state CSTR network
Adjust influent & setpoints on the right panel.
Hover KPIs/gauges for details · Scroll to zoom · Drag to pan · Double-click to reset
Raw sewage
Equalized
Mixed liquor
RAS / WAS
Permeate
Final effluent
Scoping Tool · Not Permit-Ready
Module 05 · Preliminary Engineering

WWTP Design & Sizing

Sanity-check sizing for industrial & sanitary wastewater plants. Pick a technology, set your influent, get steady-state mass balance with citation-traced math (Metcalf & Eddy 5th ed., WEF MOP 8/36, Judd 2nd ed.). For early-stage scoping and what-if exploration — not a permit-ready design tool. Pair with your design Excel for serious work.
Technology
Influent preset

Inputs

Edit any value to recompute

Flows

m³/d
×

Influent quality (design basis)

mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
°C

Effluent targets

mg/L
mg/L
mg/L
mg/L

Design targets & factors

d
mg/L
d⁻¹
LMH
% derate
×
m³/m²·d
mg/L
×
m

Specialty contaminants & pre/post-treatmentContaminants spécifiques & pré/post-traitement optionaloptionnel

Tick a contaminant that your influent contains. The treatment-train output below adds the pre-treatment or polishing module with sizing math.Cochez un contaminant présent dans votre influent. Le module de pré-traitement ou polissage et son dimensionnement apparaîtront ci-dessous.

mg/L
mg/L
m³/m²·h
mg/L
mg/L
pH
min
mg/L
mg/L
min
mg/L
mg/L
×
mg/L
mg/L
×
mg/L
mg/L
h
mg/L
mg/L
×
ng/L
ng/L
min
mg/L
mg/L
g/g

Outputs

Auto-computed

Bioreactor

Aeration tank volume — F:M-drivenV = (Q × BOD) / (F:M × MLVSS) — M&E Eq 8-21
Aeration tank volume — HRT checkV = Q × HRT_min
Recommended bioreactor volumemax(V_FM, V_HRT) × 1.10 (margin)
Hydraulic retention timeHRT = V / Qh

Oxygen demand

Carbonaceous O₂ demanda × Q × ΔBOD — typical a = 1.0–1.5kg/d
Nitrification O₂ demand4.57 × Q × ΔNH4 — M&Ekg/d
Endogenous respirationb × MLVSS × V × kdkg/d
Total AOR (with safety factor)(C + N + E) × O₂_sfkg/d
SOTR @ 20°C, 1 atmSOTR = AOR / (α × β × F × (Cs_T_alt − C_L) / Cs_20) — WEF MOP 8kg/d
Blower air flow (Nm³/h)SOTR / SOTE / O₂_density / hoursNm³/h
Blower power (estimate)isothermal compression × η⁻¹kW

Membrane

Net flux designuser input × (1 − foul%)LMH
Membrane area at avg flowQ × 1000 / 24 / J — Judd Ch 4
Membrane area at peak (1 train out, if N≥2)N≥2: Q_peak / J × N/(N−1) · N=1: no redundancy, A_peak = A_avg
Recommended total areamax(A_avg, A_peak)

Clarifier

Surface area at design SORA = Q_peak / SOR — M&E Eq 8-71
Solids loading rateSLR = (Q + Q_RAS) × MLSS / A_clarifierkg/m²·h
Clarifier diameter (round)D = 2 × √(A/π)m
Side water depth (recommended)SWD ≥ 4.0 m, M&E Table 8-32m
RAS ratio (CAS)Q_RAS / Q = MLSS / (X_RAS − MLSS)×

Sludge & recirculation

RAS recycle ratio (target)to maintain MLSS_MBR = 1.5 × MLSS_aer×
WAS rate (to hit SRT)WAS = V × MLSS / SRTm³/d
Sludge production (dry mass)Y_obs × Q × ΔBODkg/d
Sludge production (volume @ 1% TS)/ 10000m³/d

Chemical demand (rough)

Alum dose for P removal(TP_in − TP_eff) × 2 × 11 — Al:P 2.0 g/gmg/L
Alum daily consumptiondose × Q × 1e-3kg/d
Nutrient supplementation needed?100:5:1 BOD:N:P check
Estimated NaOCl for monthly CIPmembrane area × 2 L/m² × 12 cyclesL/yr

Treatment train modulesModules de la chaîne de traitement

PREPRÉDAF — Dissolved Air Flotation Crittenden & MWH, Ch. 9
Surface area at peak flowA = Q_peak / HLR (typ. 3-8 m³/m²·h)
Air:Solids ratio (A/S)target 0.01-0.04 g air/g TSS removedg/g
FeCl₃ coagulant dosetyp. 30-80 mg/L for FOGmg/L
FeCl₃ daily consumptiondose × Q × 1e-3kg/d
Polymer flocculant dosecationic, typ. 0.5-2 mg/Lmg/L
Polymer daily consumptiondose × Q × 1e-3kg/d
Float sludge (3% TS)FOG removed × Q / 30 kg/m³m³/d
FOG removal efficiency85-95% with proper coagulation%
Equipment & pumpsÉquipement & pompescentrifugal P/dosing DP/mixer M/skimmer S3 centrifugal P (feed/recycle/subnatant · N+1) · 2 dosing DP (FeCl₃, polymer) · 1 skimmer drive
PREPRÉChemical precipitation — Heavy metals M&E 5th ed., §15
Lime Ca(OH)₂ dosestoichiometric + 30% excess at target pHmg/L
Lime daily consumptiondose × Q × 1e-3kg/d
Reactor volumeV = Q × HRT
Settling tank surfaceA = Q / SOR (SOR 1.5 m³/m²·h)
Hydroxide sludge (dry)metals + Ca(OH)₂ + co-precipitateskg/d
Sludge typeRCRA / Loi Q-2 r.6hazardous
Equipment & pumpsÉquipement & pompes3 P (feed/clarified out/sludge · N+1) · 2 M (fast rx + slow floc) · 2 DP (lime slurry, pH adjust) · 1 clarifier scraper
POSTPOSTGAC — Granular Activated Carbon polishing Crittenden & MWH, Ch. 15
Carbon bed volumeV = Q × EBCT (EBCT in h, Q in m³/h)
Carbon mass (bulk ρ 450 kg/m³)V × ρ_bulktonnes
Carbon usage rate (CUR)empirical, depends on isothermkg/d
Regeneration / replacementat saturation, lead-lag configmonths
Two-bed lead-lag configredundancy + breakthrough safety2 × parallel
Equipment & pumpsÉquipement & pompes2 pressurized feed P (N+1, ~3 bar head) · 1 backwash P · 1 air scour blower
PREPRÉCyanide destruction — Alkaline chlorination (2-stage) M&E 5th ed., §15-9 · WEF Industrial
Stage-1 NaOCl dose (CN → CNCl)2.73 g Cl₂/g CN × excess at pH 10-11mg/L
Stage-2 NaOCl dose (CNCl → N₂ + CO₂)4.1 g Cl₂/g CN × excess at pH 8-8.5mg/L
Total NaOCl daily consumption(stage1 + stage2) × Q × 1e-3kg/d
NaOH for pH 11 (stage 1)caustic to elevate & maintain pHmg/L
NaOH daily consumptiondose × Q × 1e-3kg/d
Stage-1 reactor volumeHRT 30 min × Q
Stage-2 reactor volumeHRT 45 min × Q
Equipment & pumpsÉquipement & pompes2 transfer P (stage1→stage2, stage2→out) · 2 M (stage mixers) · 3 DP (NaOCl×2 · NaOH) · 2 pH analyzers
PREPRÉSulfide oxidation — H₂O₂ + Fe catalyst EPA 832-F-00-026 · M&E §15-7
H₂O₂ dose (stoich + excess)S²⁻ + 4 H₂O₂ → SO₄²⁻ + 4 H₂O · 1.06 g/g × excessmg/L
H₂O₂ daily consumptiondose × Q × 1e-3kg/d
Fe catalyst doseFeSO₄ 1-5 mg/L as Femg/L
Reactor volumeHRT 20 min × Q
pH operating rangeoptimal 7-97-9
Equipment & pumpsÉquipement & pompes1 transfer P (out) · 1 M (reactor) · 2 DP (H₂O₂ · FeSO₄) · 1 ORP analyzer
PREPRÉPhenol treatment — strategy-dependent on concentration Judd MBR · M&E §15-12
Recommended approach<200 mg/L: bio · 200-2000: adapted bio · >2000: extraction
Adapted-bio reactor volumeV = Q × HRT (long for acclimated culture)
Specific phenol loadingtarget <0.5 kg phenol/m³·d MLVSSkg/m³·d
CulturePseudomonas, Rhodococcus — acclimatedAcclimated
Removal efficiency95-99% with acclimated culture%
Equipment & pumpsÉquipement & pompes2 P (feed/effluent · N+1) · 1 aer blower · 1 RAS P · 1 WAS P (bio mode) · or solvent extractor train (extraction mode)
PREPRÉFluoride precipitation — CaF₂ + co-precipitation M&E §15-6 · WEF Industrial
CaCl₂ doseCa:F mass ratio × F removed (stoich 1.05:1, practical 2-3×)mg/L
CaCl₂ daily consumptiondose × Q × 1e-3kg/d
Lime supplement (pH 11)~100 mg/L typ. for pH adjustmg/L
Lime daily consumptiondose × Q × 1e-3kg/d
Reactor volume (stage-1)HRT 30 min × Q
Settling tank surfaceSOR 1.5 m³/m²·h
CaF₂ + lime sludge (dry)~3 kg sludge/kg F removedkg/d
Equipment & pumpsÉquipement & pompes3 P (feed/clarified/sludge · N+1) · 1 M (reactor) · 2 DP (CaCl₂ · lime slurry) · 1 clarifier scraper
POSTPOSTPFAS removal — IX / GAC / Foam fractionation EPA-815-R-23-001 · ITRC PFAS Technical & Reg. Guidance
Selected technologyIX best for low-conc · GAC for moderate · Foam for concentrate
Media bed volumeV = Q × EBCT (short EBCT for IX; longer for GAC)
Media massV × bulk ρ (IX ~700 kg/m³ · GAC ~450 kg/m³)tonnes
Bed life (volume processed)empirical, function of competing organics, source water×10³ BV
Media replacementat breakthrough — single-use IX typicalmonths
Removal efficiency99%+ for PFOA/PFOS with IX/GAC; lower for short-chain%
Equipment & pumpsÉquipement & pompes2 pressurized feed P (N+1) · per tech: GAC needs backwash P · foam fractionator needs blower + collector
POSTPOSTAdvanced Oxidation — •OH radical generation Crittenden Ch. 18 · von Sonntag (Wiley) · M&E §15-13
Process selectedO₃, peroxone, UV/H₂O₂, or Fenton
O₃ dose2-10 g O₃ per g COD removed (depends on matrix)mg/L
O₃ generator capacitydose × Q × 1e-3 — sized at peakkg/d
H₂O₂ co-dose (if peroxone or UV/H₂O₂)H₂O₂:O₃ molar 0.5 typ. · H₂O₂:COD 1-3 for UVmg/L
UV dose (if UV/H₂O₂)target 500-1500 mJ/cm² for micropollutant destructionmJ/cm²
Contact time3-15 min typical depending on processmin
Reactor volumeV = Q × CT
Equipment & pumpsÉquipement & pompes1 transfer P (out) · process-dependent: O₃ generator + O₂ supply · or UV reactor · or Fenton mixer + DP (Fe²⁺, H₂O₂)
Recommended treatment sequenceSéquence de traitement recommandée
Biological core (MBR / CAS) only — no specialty contaminants flagged.Cœur biologique (MBR / BA) seulement — aucun contaminant spécifique signalé.
Methodology & Citations Calculations follow industry-standard references: Metcalf & Eddy, Wastewater Engineering, 5th ed., Tchobanoglous et al., 2014 · WEF MOP 8 (2018), MOP 36 — membrane systems · Judd, S., The MBR Book, 2nd ed., Elsevier, 2011 · ATV-DVWK A 131. Default kinetic constants and design factors are typical industry values; tune per project. For sized-flux derate, peak-day-with-one-train-out, and SADm: vendor design guides (Suez ZeeWeed, Toray, Kubota, MICRODYN BIO-CEL, ceramic SiC-MBR). All formulas are visible alongside outputs and editable in the source — no black-box cells.
Scoping use only. This tool is for preliminary engineering, what-if scenarios, and bid sanity-checks. It is not a permit-ready design tool — for regulator submissions and final-design-of-record use a peer-reviewed simulator (BioWin, GPS-X, Sumo) plus engineer's seal-stamped calculations. Beedy MBR Simulator's Design tab is intended to complement your engineering Excel, not replace it.
Reference · Methods & EquationsRéférence · Méthodes & Équations

Design EquationsÉquations de Conception

Every equation behind the Design tab, with citations to peer-reviewed references. Use as a defense reference when presenting your sizing to a client, or as a standalone equation library when working in your own Excel.Toutes les équations derrière l'onglet Conception, avec citations vers les références revues par les pairs. À utiliser comme référence pour défendre votre dimensionnement, ou comme bibliothèque d'équations indépendante lorsque vous travaillez dans Excel.

Bioreactor sizingDimensionnement du bioréacteur01

Volume of the aerated zone is sized either by food-to-microorganism (F:M) ratio or by minimum hydraulic retention time (HRT) — the design uses the larger of the two with a safety margin.Le volume de la zone aérée est dimensionné soit par le rapport F:M (substrat / biomasse), soit par le temps de séjour hydraulique (HRT) minimum — la conception retient la plus grande valeur avec une marge de sécurité.

Volume from F:M ratioVolume à partir du F:M

V = (Q × BOD₅) / (F:M × MLVSS)
Metcalf & Eddy 5th ed., Eq 8-21

The food-to-microorganism ratio drives bioreactor volume. Lower F:M → larger volume → longer SRT → more complete biological treatment but more sludge wasting.Le rapport F:M détermine le volume du bioréacteur. Plus le F:M est faible → plus grand volume → plus long SRT → traitement biologique plus complet mais plus de purge de boues.

VarDescriptionDescriptionTypicalTypique
VAerated volumeVolume aéré
QDaily flowDébit journalierm³/d
BOD₅Influent BODDBO₅ influent200 – 5000 mg/L
F:Mkg BOD / kg MLVSS·d0.05–0.15 ext. aer · 0.2–0.6 conv.
MLVSS≈ 0.75 × MLSS70–80 % of MLSS

Volume from HRT minimumVolume à partir du HRT minimum

V = Q × HRT_min / 24
Metcalf & Eddy 5th ed.

A minimum HRT acts as a floor on volume. Sanitary MBR: 6–8 h. High-BOD industrial: 12–24 h to allow biological reactions to complete.Un HRT minimum sert de plancher au volume. MBR sanitaire : 6–8 h. Industriel à forte DBO : 12–24 h pour permettre l'achèvement des réactions biologiques.

Design volume (with margin)Volume de conception (avec marge)

V_design = max(V_FM, V_HRT) × 1.10

Take the larger of the two volumes and add a 10 % margin for influent variability, future loading growth, and unmodeled effects.Retenir le plus grand des deux volumes et ajouter une marge de 10 % pour la variabilité de l'influent, la croissance future de la charge et les effets non modélisés.

Actual HRT and SRTHRT et SRT réels

HRT = V_design / Q × 24 | SRT = V × MLSS / (Q_w × X_w)
Metcalf & Eddy 5th ed., Eq 8-25

HRT is the time the water spends in the tank. SRT (sludge retention time / mean cell residence time) is the time the biomass stays in the system — controlled by the wasting rate. Long SRT enables nitrification and slow-grower communities.Le HRT est le temps que l'eau passe dans le bassin. Le SRT (temps de séjour des boues) est le temps que la biomasse reste dans le système — contrôlé par le taux de purge. Un SRT long permet la nitrification et les communautés à croissance lente.

Oxygen demand & aerationDemande en oxygène et aération02

Total oxygen demand is the sum of carbonaceous demand (BOD removal), nitrogenous demand (ammonia oxidation), and endogenous respiration (cell maintenance). Field oxygen transfer is degraded by α, β, F, temperature, and altitude.La demande totale en oxygène est la somme de la demande carbonée (élimination DBO), la demande azotée (oxydation NH₄), et la respiration endogène. Le transfert réel est dégradé par α, β, F, la température et l'altitude.

Carbonaceous oxygen demandDemande carbonée

AOR_C = a × Q × (BOD_in − BOD_eff) / 1000
Metcalf & Eddy 5th ed., Eq 8-24

a ≈ 1.0–1.5 kg O₂ per kg BOD removed (≈ 1.1 typical for activated sludge). Higher for slow-growth conditions, lower if much of the BOD ends up as cell mass.a ≈ 1,0–1,5 kg O₂ par kg DBO éliminée (≈ 1,1 typique pour boues activées).

Nitrification oxygen demandDemande pour nitrification

AOR_N = 4.57 × Q × (NH₄_in − NH₄_eff) / 1000
Metcalf & Eddy 5th ed., §7-2

The 4.57 factor comes from the stoichiometry: 4.57 kg O₂ are needed to oxidize 1 kg of ammonia-N to nitrate (NH₄⁺ + 2 O₂ → NO₃⁻ + H₂O + 2 H⁺).Le facteur 4,57 vient de la stœchiométrie : 4,57 kg O₂ sont nécessaires pour oxyder 1 kg d'azote ammoniacal en nitrate.

Endogenous respirationRespiration endogène

AOR_E = k_d(T) × MLVSS × V × 1.42 k_d(T) = k_d,20 × 1.04^(T−20)
Metcalf & Eddy 5th ed., Eq 8-27

k_d ≈ 0.04–0.08 d⁻¹ at 20 °C, typically 0.06. The Arrhenius correction θ = 1.04 captures temperature sensitivity. The 1.42 factor converts VSS oxidized to O₂ equivalent.k_d ≈ 0,04–0,08 j⁻¹ à 20 °C, typiquement 0,06. La correction d'Arrhenius θ = 1,04 capture la sensibilité à la température.

DO saturation (Cs) — temperatureSaturation OD — température

Cs(T) = 14.652 − 0.41022·T + 0.0079910·T² − 0.000077774·T³
APHA Standard Methods, Table 4500-O

Polynomial fit for DO saturation in clean water from 0–40 °C. Cs(20 °C) ≈ 9.09 mg/L. Lower at higher temperatures.Régression polynomiale pour la saturation OD en eau propre de 0–40 °C. Cs(20 °C) ≈ 9,09 mg/L.

Altitude correction (pressure ratio)Correction d'altitude

P_alt / P_sea = (1 − 0.0065 × z / 288.15)^5.255
U.S. Standard Atmosphere 1976

z = elevation in meters. At 500 m the ratio is ~0.94 — DO saturation drops by 6%. At 2000 m, ~0.78.z = altitude en mètres. À 500 m le ratio est ~0,94 — la saturation OD baisse de 6 %.

SOTR — Standard Oxygen Transfer Rate

SOTR = AOR_total / [α × β × F × (Cs,T,alt − C_L) / Cs,20]
WEF MOP 8, Ch. 12

α (alpha): wastewater vs. clean water transfer (0.4–0.7 fine bubble, 0.5–0.6 typical MBR). β (beta): solubility ratio (0.95 typical). F: fouling factor (0.85–0.95). C_L: operating DO setpoint (typ. 2.0 mg/L).α : transfert eau usée vs. eau propre (0,4–0,7 fines bulles). β : ratio de solubilité (0,95). F : facteur de colmatage (0,85–0,95). C_L : consigne OD (typ. 2,0 mg/L).

Air flow rateDébit d'air

Q_air (Nm³/h) = SOTR × (280 / SOTE_%) / 24
WEF MOP 8 — fine-bubble aeration

Roughly 280 Nm³ air per kg O₂ divided by the standard oxygen transfer efficiency. SOTE typical 25–35 % for fine bubble at 5 m depth; derate 30 % for MBR fouling → effective 18–24 %.Environ 280 Nm³ d'air par kg O₂ divisé par l'efficacité de transfert. SOTE typique 25–35 % pour bulles fines à 5 m de profondeur ; réduire de 30 % pour colmatage MBR.

Membrane 03

Membrane area is sized from the net design flux, with a fouling derate and a peak-day-with-one-train-out check. The larger of the two governs the total installed area.La surface membranaire est dimensionnée à partir du flux net de conception, avec une réduction pour colmatage et une vérification jour-de-pointe-avec-un-train-hors-service.

Net design fluxFlux net de conception

J_design = J_user × (1 − foul%)
Judd, The MBR Book 2nd ed., Ch. 4

User flux is derated by the fouling allowance (typically 20 %). J_net typical (LMH): 10–25 sanitary hollow fiber, 8–15 industrial, 15–30 SiC ceramic flat-sheet, 12–22 ceramic tubular.Le flux est réduit par l'allocation de colmatage (typiquement 20 %). J_net typique (LMH) : 10–25 fibre creuse sanitaire, 8–15 industriel, 15–30 SiC céramique plat.

Area at average flowSurface à débit moyen

A_avg = Q × 1000 / 24 / J_design
Judd, The MBR Book 2nd ed.

Q is in m³/d, J in LMH (L/m²/h). The 1000/24 converts m³/d to L/h.Q en m³/j, J en LMH. Le 1000/24 convertit m³/j en L/h.

Area at peak (1 train out)Surface en pointe (1 train HS)

A_peak = Q_peak × 1000 / 24 / J_design × N / (N − 1)
Industry redundancy rule — N+1 sizing

N = total trains. With 1 train out for cleaning, the remaining (N−1) trains must handle Q_peak. This sets the redundancy-required total area.N = nombre total de trains. Avec 1 train hors service pour nettoyage, les (N−1) trains restants doivent absorber Q_peak.

TMP & permeability

Permeability (LMH/bar) = J / TMP
Judd, ch. 3 + vendor manuals

TMP normal: 0.1–0.3 bar. Fouling alert: TMP > 0.5 bar or permeability < 50 % of baseline → schedule CIP.TMP normal : 0,1–0,3 bar. Alerte colmatage : TMP > 0,5 bar ou perméabilité < 50 % du baseline → planifier NEP.

Clarifier — Conventional Activated SludgeDécanteur — Boues activées conventionnelles04

In CAS systems, separation is by gravity sedimentation instead of membrane filtration. Clarifier sizing is driven by surface overflow rate (SOR) and solids loading rate (SLR).Dans les systèmes BA conventionnels, la séparation se fait par décantation gravitaire au lieu de filtration membranaire. Le dimensionnement du décanteur est dicté par la charge hydraulique surfacique et la charge solide.

SOR — Surface Overflow Rate

A_clarifier = Q_peak / SOR_max
Metcalf & Eddy 5th ed., Eq 8-71

SOR typical: 16–32 m³/m²·d for secondary clarifiers. Lower SOR for cold-weather or poorly settling sludge. Sized on peak flow, not average.SOR typique : 16–32 m³/m²·j pour décanteurs secondaires. Plus bas pour temps froid ou boues à mauvaise décantabilité.

SLR — Solids Loading Rate

SLR = (Q + Q_RAS) × MLSS / A_clarifier
WEF MOP 8 + WPCF MOP FD-8

Max SLR: 5–7 kg/m²·h. The clarifier must handle the total solids flux of mixed liquor + return sludge, not just the influent flow.SLR maximum : 5–7 kg/m²·h. Le décanteur doit gérer le flux solide combiné liqueur mixte + boues recirculées.

SVI & sludge settleability

SVI = (settled vol after 30 min, mL/L) × 1000 / MLSS (mg/L)
Standard Methods 2710-D

SVI < 100 mL/g : excellent. 100–150 : acceptable. > 150 : bulking — investigate filaments (Microthrix, Nocardia). High SVI forces larger clarifier or RAS rate.SVI < 100 mL/g : excellent. 100–150 : acceptable. > 150 : foisonnement — vérifier filaments.

Sludge production & recirculationProduction et recirculation des boues05

Observed yield Y_obsRendement observé Y_obs

Y_obs = Y / (1 + k_d × SRT)
Metcalf & Eddy 5th ed., Eq 8-19

Y (true yield) ≈ 0.4–0.6 kg VSS/kg BOD for heterotrophs. Y_obs drops with longer SRT due to endogenous decay. Typical Y_obs: 0.25–0.35 (extended), 0.45–0.55 (conventional).Y (rendement vrai) ≈ 0,4–0,6 kg MVES/kg DBO. Y_obs diminue avec SRT plus long.

WAS rate (to maintain SRT)Débit de purge (pour maintenir le SRT)

Q_WAS = V × MLSS / (SRT × X_WAS)
Metcalf & Eddy 5th ed., Eq 8-25 rearranged

For MBR, X_WAS ≈ MLSS (no thickening). For CAS wasting from RAS, X_WAS is the RAS concentration (typ. 8000–12000 mg/L).Pour MBR, X_WAS ≈ MLSS (pas d'épaississement). Pour BA purgeant via RAS, X_WAS est la concentration des boues recirculées (typ. 8000–12000 mg/L).

RAS — Return Activated Sludge ratio

Q_RAS / Q = MLSS_aer / (X_RAS − MLSS_aer)
Metcalf & Eddy 5th ed., Eq 8-67

MBR: 3–5× (high MLSS in membrane tank). CAS: 0.5–1.5× typical, up to 2× during high-flow events.MBR : 3–5× (forte MLSS dans le bassin membranaire). BA : 0,5–1,5× typique.

Sludge production (mass & volume)Production de boues (masse et volume)

M_sludge = Y_obs × Q × ΔBOD V_sludge_1%TS = M_sludge / 10
Metcalf & Eddy 5th ed., Ch. 14

M in kg/d, V in m³/d at 1 % dry solids. Multiply M_sludge by ~0.6–0.8 for ash + non-biological inerts to estimate total wet sludge.M en kg/j, V en m³/j à 1 % de matière sèche.

Chemical demandDemande en produits chimiques06

Alum for phosphorus removalAlun pour élimination du phosphore

Dose (mg/L as Al₂(SO₄)₃·18H₂O) ≈ (TP_in − TP_eff) × 11 × (Al:P)
Metcalf & Eddy 5th ed., Ch. 6 + WEF MOP 8

Al:P ratio: 1.5–2.5 g/g for moderate removal, 3–4 g/g for < 0.1 mg/L effluent. The 11 factor converts mg P removed to mg alum needed.Ratio Al:P : 1,5–2,5 g/g pour élimination modérée, 3–4 g/g pour effluent < 0,1 mg/L.

FeCl₃ for phosphorus removalFeCl₃ pour élimination du phosphore

Dose (mg/L as FeCl₃) ≈ (TP_in − TP_eff) × 5.2 × (Fe:P)

Fe:P ratio: 2.5–4.5 g/g. Generates slightly more sludge than alum but cheaper. Adjust pH (FeCl₃ acidic).Ratio Fe:P : 2,5–4,5 g/g. Génère un peu plus de boues que l'alun mais moins cher.

Alkalinity for nitrificationAlcalinité pour nitrification

Alkalinity consumed = 7.14 × NH₄_oxidized (g CaCO₃ / g N)
Metcalf & Eddy 5th ed., §7-2

Each kg of NH₄-N nitrified consumes 7.14 kg of alkalinity as CaCO₃. Maintain residual alkalinity > 50 mg/L; supplement with caustic (NaOH) or lime if needed.Chaque kg de NH₄-N nitrifié consomme 7,14 kg d'alcalinité en CaCO₃. Maintenir une alcalinité résiduelle > 50 mg/L.

CIP NaOCl consumption

NaOCl_yr (L) ≈ A_membrane (m²) × 2 (L/m²/cycle) × 12 (cycles/yr)
Vendor design guides (Suez, Toray, ceramic SiC-MBR)

Rough estimate for monthly recovery CIP at 500–1000 mg/L NaOCl. Citric acid CIP roughly half the volume, quarterly cadence.Estimation approximative pour CIP de récupération mensuel à 500–1000 mg/L NaOCl.

Constants & nutrient checksConstantes et vérifications nutriments07

Stoichiometric constantsConstantes stœchiométriques

ConstantValueUse
4.57kg O₂ / kg NH₄-NNitrification stoichiometryStœchiométrie nitrification
7.14kg CaCO₃ / kg NH₄-NAlkalinity consumed in nitrificationAlcalinité consommée en nitrification
1.42kg O₂ / kg VSSOxidation of biomass to CO₂Oxydation de la biomasse en CO₂
2.86kg O₂ / kg NO₃-NO₂ equivalent of nitrate for denitrification creditÉquivalent O₂ du nitrate (crédit de dénitrification)
1.04θ (Arrhenius)Endogenous decay k_d temperature correctionCorrection de température pour k_d endogène
1.103θ (Arrhenius)Nitrification rate temperature correctionCorrection de température pour nitrification
0.75MLVSS / MLSSTypical VSS fraction in mixed liquorFraction MVES typique

BOD:N:P 100:5:1 nutrient check

BOD/TKN < 20 ⇒ N adequate BOD/TP < 100 ⇒ P adequate
Metcalf & Eddy 5th ed., §8-3

Industrial wastewaters (food, pulp, refinery) are frequently nutrient-limited. If BOD:N > 20 or BOD:P > 100, supplement with urea or phosphoric acid. Otherwise filamentous bulking dominates.Les eaux usées industrielles sont souvent limitées en nutriments. Si BOD:N > 20 ou BOD:P > 100, supplémenter avec urée ou acide phosphorique.

ReferencesRéférences08

Primary engineering referencesRéférences principales

  • Metcalf & Eddy / AECOMWastewater Engineering: Treatment and Resource Recovery, 5th ed., Tchobanoglous G., Stensel H.D., Tsuchihashi R., Burton F.L. — McGraw-Hill, 2014. The reference. Every equation in this tool traces back to a numbered equation in this book.La référence. Chaque équation de cet outil pointe vers une équation numérotée de ce livre.
  • Judd, S.The MBR Book: Principles and Applications of Membrane Bioreactors, 2nd ed., Elsevier, 2011. The membrane bioreactor handbook. Flux, TMP, fouling, CIP.Le manuel des bioréacteurs à membrane.
  • WEF MOP 8Design of Municipal Wastewater Treatment Plants, Water Environment Federation, 2018. Aeration sizing, blower selection, oxygen transfer.Dimensionnement aération, sélection souffleurs, transfert d'oxygène.
  • WEF MOP 36Membrane Systems for Wastewater Treatment, WEF, 2012.
  • ATV-DVWK A 131Bemessung von einstufigen Belebungsanlagen, German Association for Water, Wastewater and Waste, 2016. Alternative sizing methodology used in Europe.Méthodologie de dimensionnement alternative utilisée en Europe.
  • Henze M. et al.Activated Sludge Models ASM1, ASM2, ASM2d, ASM3, IWA Scientific and Technical Report No. 9, IWA Publishing, 2000. Biokinetic foundation for every modern simulator (BioWin, GPS-X, Sumo, this tool).Fondement biocinétique de tous les simulateurs modernes.
  • APHA / AWWA / WEFStandard Methods for the Examination of Water and Wastewater, 24th ed., 2023. Laboratory analytical methods (BOD, COD, MLSS, SVI, NH₄, NO₃, TP).Méthodes analytiques de laboratoire.
  • U.S. EPAProcess Design Manuals (Nitrogen Control 625/R-93/010, Phosphorus Removal 625/1-87/001), various dates.